Market research report on textile waste cogeneration in Ukraine. 2024 year
| Date of Preparation: | October 2024 year |
| Number of pages: | 92, Arial, 1 interval, 10 pt |
| Graphs and charts: | 11 |
| Tables: | 51 |
| Payment method: | prepayment |
| Production method: | e-mail or courier electronically or in printed form |
| Report language: | ukrainian, russian, english |
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Detailed contents:
Glossary
Types of textile waste by classification
1. Overview of technologies in which textile waste can be used as fuel
1.1. Description and comparison of the main technologies of use
1.1.1. Pyrolysis
1.1.2. Gasification
1.1.3. Incineration with heat recovery
1.1.4. Conversion into RDF and SRF (Refuse Derived Fuel, Solid Refuse Fuel)
1.2. Overview of the use of textile waste for cogeneration of heat and electricity in Ukraine and the world
1.2.1. Application of textile waste in cogeneration plants
1.2.2. Advantages of using textile waste compared to other waste (conclusion from section 4)
1.2.3. Volumes of output of solid, liquid and gaseous fuel products as a result of thermal treatment of textile waste by the studied technologies
1.2.4. Analysis of promising solid, liquid and gaseous fuel markets
2. Overview of the necessary equipment for using textile waste as fuel
2.1. Analysis of the main types of equipment for generating heat and electricity
2.1.1. Types of cogeneration plants in which textile waste can be burned
2.1.2. Waste incineration boilers
2.1.3. Emission filtration systems: an overview of the systems that can be used
2.2. Specialized equipment for processing textile waste
2.2.1. Overview of existing technologies for conversion into RDF (SRF)
2.2.2. Installations for preliminary preparation of textiles used in the manufacture of RDF pellets: shredders, crushers, presses
2.3. Technical characteristics of equipment available on the market
2.3.1. Heat and electricity generating capacities of boilers for household consumers (up to 50 kW)
2.3.2. Heat and electricity generating capacities of boilers for industrial consumers (more than 50 kW)
2.3.3. Technical characteristics of related equipment
2.3.4. Equipment maintenance costs
3. Overview of domestic permitting documentation and regulatory requirements
3.1. State regulations
3.1.1. Permits for the construction and operation of cogeneration plants
3.1.2. Environmental control standards
3.2. The process of obtaining permits: stages and duration of obtaining permitting documentation, interaction with regulatory authorities
4. Comparison with other types of fuel: calorific value and ash content
4.1. Calorific value of textile waste
4.1.1. Comparison with coal, biomass, natural gas
4.1.2. Efficiency of textile waste combustion
4.2. Ash content and ash as a by-product
4.2.1. Composition and amount of ash after combustion
4.2.2. Comparison with other types of fuel
4.3. Environmental characteristics: level of CO2 emissions and other elements when burning textile waste compared to traditional types of fuel (according to available similar laboratory studies)
5. Cost of one kilowatt compared to other types of fuel
5.1. Investment volume (possible cost based on analysis of prices for similar equipment and projects without detailed requests with technical specifications)
5.1.1. Cost of purchase and installation of boilers for an industrial consumer
5.1.2. Operating costs and payback of a cogeneration plant
5.2. Calculation of energy cost
5.2.1. Cost of production of 1 kW/h from textile waste
5.2.2. Comparison with natural gas, coal and other types of fuel
5.3. Factors affecting cost
5.3.1. Cost of raw materials
5.3.2. Efficiency of equipment
5.4. Long-term economic efficiency: scenarios of cost reduction through project scaling
6. Examples of government support (Europe, USA, Ukraine)
6.1. Government subsidies and grants: support programs, financing and grants for projects for cogeneration of heat and electricity using textile waste
6.2. Tax incentives
6.2.1. Tax deductions for renewable energy projects
6.2.1.2. Europe
6.2.1.3. USA
6.2.2. Existing incentives for investors and entrepreneurs
6.2.3. Government support for textile waste cogeneration projects in Ukraine
6.2.3.1. Government subsidies and grants
6.2.3.2. Tax incentives and discounts
6.2.3.3. Other incentives
6.3. Support at the local level in Ukraine, Europe and the USA (if available)
6.3.1. Support programs for cogeneration projects by municipalities and local administrations
6.3.2. Cooperation with local authorities
7. Examples of existing cases
7.1. Croatia
7.2. Denmark
7.3. Netherlands
7.4. Spain
7.5. India
7.6. Ukraine
7.7. Trends and trends in the field of cogeneration using textile waste
8. Conclusions
List of Tables:
Table 1. Types of textile waste according to types of textiles and textile products in the structure of the UKTZED/Harmonized System
Table 2. SWOT analysis of the pyrolysis method of textile waste
Table 3. SWOT analysis of the gasification method of textile waste
Table 4. SWOT analysis of the incineration method of textile waste with heat recovery
Table 5. Comparative characteristics of RDF and SRF
Table 6. Examples of typical technical requirements for RDF in EU industries
Table 7. SWOT analysis of the RDF processing method of textile waste
Table 8. Dynamics and structure of processing and utilization of textile waste in MSW by weight, 1960-2024, USA, thousand tons
Table 9. Structure of processing and utilization of textile waste in MSW in Catalonia (Spain) in 2020
Table 10. Calorific value of different types of fuel, kcal/kg
Table 11. Characteristics of categories of Ukrainian generating plants by capacity, MW
Table 12. Characteristics of the use of emission filtration systems at CHPs, including an assessment of their efficiency in cleaning emissions from the combustion of textile waste (4.3.)
Table 13. Characteristics of universal solid fuel boilers of the upper combustion of the Ukrainian brand
Table 14. Characteristics of universal solid fuel boilers of the lower combustion of the Ukrainian brand
Table 15. Characteristics of universal pellet boilers of the Czech brand
Table 16. Characteristics of universal gasification boilers of the Czech brand
Table 17. Technical parameters of universal pyrolysis boilers of the Ukrainian brand
Table 18. Characteristics of technical parameters of universal upper combustion boilers for industrial consumers of the Ukrainian brand
Table 19. Characteristics of technical parameters of universal pyrolysis boilers for industrial consumers of the Ukrainian brand
Table 20. Characteristics technical parameters of universal solid fuel industrial boilers of the Ukrainian brand
Table 21. Characteristics of technical parameters of universal solid fuel pellet industrial boilers of the Ukrainian brand
Table 22. Characteristics of technical parameters of universal liquid fuel industrial boilers of the Ukrainian plant
Table 23. Technical characteristics of a crusher for MSW (including textile waste) of the Chinese brand
Table 24. Technical characteristics of a line for the production of fuel pellets from synthetic fabrics of the Chinese brand
Table 25. Technical characteristics of a line for the production of fuel pellets of the German brand
Table 26. Maintenance costs of boilers for thermal treatment of textile waste, thousand UAH/year
Table 27. Size of sanitary protection zones (SPP) for some types of warehouses, m
Table 28. Maximum permissible emission standards
Table 29. Assessment of calorific value of various categories of waste on landfills in Lithuania, MJ/kg and kcal/kg (post-consumer textile and related waste collected at the MSW landfill)
Table 30. Calorific value of post-industrial textile waste from the production of suits, women's clothing and shirts, determined in a study in Turkey, kcal/kg
Table 31. Results of the combustion process of mixed fuel pellets from wood chips and textile waste at a plant in Latvia, MJ/kg and kcal/kg (crushed, dried and pelletized pre-consumer textile waste - woven cotton fiber and knitted polyester sulfone fiber)
Table 32. Calorific value of textile waste based on torrefaction of acrylic, polyester and viscose, determined in a study in Turkey, MJ/kg and kcal/kg
Table 33. Calorific value of traditional fuels, MJ/kg and kcal/kg
Table 34. Composition of ash after combustion of post-industrial textile waste
Table 35. Chemical and physical properties of post-industrial cotton ash compared to cement
Table 36. Chemical characteristics of post-industrial textile waste ash in Turkey
Table 37. Ash content of composite pellets from pine chips and post-industrial cotton textile waste
Table 38. Content of chemical elements (including heavy metals) in MSW of the Rybne landfill and solid fuel pellets in 2023, %
Table 39. Ash content of different types of fuel, %
Table 40. Percentage of fuel consumed and emissions (including solid particles) during the combustion and smoldering phase of MSW in the South African Republic, %
Table 41. Average current prices for types of boilers for industrial consumers on the Ukrainian market by their capacity
Table 42. Available prices for installation of boiler equipment by various construction companies in Ukraine, UAH.
Table 43. Feasibility study of heat production from wood chips and pellets in boiler houses
Table 44. Feasibility study of heat production in boiler houses of the commercial sector for own needs with partial replacement of natural gas with biogas from wood chips and pellets
Table 45. Feasibility study of heat and electricity production in CHPs in the commercial sector
Table 46. Feasibility study of heat and electricity production from wood chips and sunflower husks in CHPs for own needs and for sale
Table 47. Main technical characteristics of CHPs
Table 48. Investment project cost and financial performance indicators
Table 49. Payback of investments of the American project of a tire pyrolysis plant in Europe as an example of pyrolysis of synthetic materials
Table 50. Levelized cost of energy by technology in the world, 2023
Table 51. Average cost of textile waste disposal in some countries in Europe and Asia, $ per kg, according to 2022 data
List of graphs and charts:
Diagram 1. Types of textile waste by textile life cycle
Diagram 2. Types of textile waste by fabric origin
Diagram 3. Types of textile waste by texture
Diagram 4. Structure of textile waste by origin
Diagram 5. Dynamics and structure of types of processing and utilization of textile waste in the EU, 2010-2024, %
Diagram 6. Structure of main technologies for processing textile waste
Diagram 7. Output volumes of solid, liquid and gaseous products in the process of pyrolysis of post-industrial compressed textile waste (cotton and wool), %
Diagram 8. Principle algorithm for RDF production and processing
Diagram 9. List of permits for the construction and operation of cogeneration plants
Diagram 10. Types of fuel by average calorific value, kcal/kg
Diagram 11. Characteristics of greenhouse gas emissions from traditional fuels and textile waste during combustion, kg/t
